Overview
Porex is a global leader in innovative solutions for the healthcare, consumer, and industrial markets. Our mission is to create a safer, healthier, and more productive world through cutting-edge technology and unparalleled service. At Porex, we foster values that emphasizes a Bias for Action, Trust, and an Entrepreneurial Spirit.
We are seeking a Process Quality Engineer (PQE) to join our rotational program, offering exposure to Operations and Quality, followed by a choice between a Product Development Engineering (PDE) or Production Supervisor role for the final rotation. This immersive program allows you to gain hands-on experience across key functions, ultimately preparing you for a non-rotational role in the company upon completion of three rotations (36 months).
Responsibilities
Operations (PQE Focus):
*
Drive process improvements and ensure manufacturing methods enhance safety, quality, efficiency, and cost-effectiveness.
* Conduct root cause analysis for production issues and implement corrective actions to optimize performance and reduce waste.
* Manage and document process validations, equipment installation, and manufacturing method improvements.
* Support operations with troubleshooting and continuous improvement initiatives aimed at reducing variability and improving throughput.
Quality (PQE Focus):
* Work closely with the Quality Department to enhance quality systems and ensure products meet internal and external specifications.
* Apply Lean, Six Sigma, and other quality tools to resolve customer complaints, perform root cause analysis, and implement corrective actions.
* Support quality-related projects aimed at improving product consistency, reducing defects, and increasing overall product quality.
* Lead or support quality initiatives to enhance process control and drive continuous improvement across operations.
Final Rotation (Choose between PDE or Production Supervisor Role):
* Product Development Engineering (PDE):
* Collaborate with Product Development Engineers and Customers on new product introductions, including product & process design, equipment development, and process validation.
* Support innovation projects by integrating new technologies and developing processes for new materials and products.
* Production Supervisor:
* Lead and manage a production department, overseeing day-to-day operations, safety, and quality.
* Drive a culture of continuous improvement and mentor frontline staff to achieve operational excellence.
* Ensure alignment with company goals and foster a high-performance team environment.
Process Quality Engineer (PQE) Essential Job Functions
* Lead initiatives to improve manufacturing methods, processes, and controls with a focus on quality, efficiency, and cost reduction.
* Conduct root cause analysis for production and quality issues, implementing corrective actions to prevent recurrence.
* Manage equipment installation, process validations, and document manufacturing methods to ensure robust process control.
* Apply quality tools to address customer complaints and production inefficiencies, ensuring high product quality and reliability.
* Participate in and lead projects aimed at reducing variation, enhancing process capabilities, and improving product performance.
* Collaborate with cross-functional teams to introduce new products and processes while integrating advanced technologies into production.
* Support or lead projects related to capacity, process improvements, and equipment upgrades to enhance manufacturing capabilities.
Qualifications
Core Competencies
* Basic understanding of manufacturing and quality systems in production environments. (Hands-on experience is a plus but not required.)
* Ability to demonstrate leadership potential and the willingness to develop project management skills over time.
* Foundational knowledge of Lean Manufacturing, Six Sigma, and team-based problem-solving methodologies; candidates with coursework or internship experience in these areas are preferred.
* Strong interpersonal and communication skills with the ability to effectively interact across all levels of the organization.
* Analytical and critical thinking abilities with an eagerness to develop problem-solving skills and learn root cause analysis techniques.
* Familiarity with or interest in learning data analysis, quality tools, and statistical process control (SPC).
* Exposure to or willingness to learn solid modeling software and 3D printing technologies.
Education and Experience
* Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field.
* New graduates or those with up to 2 years of post-graduate experience are encouraged to apply.
* Demonstrated ability to quickly analyze problems and develop solutions, even if from coursework or internships.