What to Expect
A Process Engineer will implement, develop, and optimize production methodologies in the manufacturing operations of Tesla. This Engineer will be responsible for OEE and drive process optimization that may include tool/fixture selection, line layouts, ergonomicstudy, material presentation, and other relevant factors. They will interface with Design, Test, and Quality Engineering to solve problems, improve manufacturability, and implement continual improvement. They will sustain production lines with cost reduction and yield improvements.
What You'll Do
Develop expertise in manufacturing processes for their area. Understand process capabilities through critical data analysis and in-depth understanding of the product. Develop and modify line and workstation layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices. Participate in the transition of a product from concept to pilot line production and into mass manufacturing
Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects (CIP) to maximize yield, capacity, and capability
Work closely with functional and electrical testing (Examples: Hipot, Resistance, High/Low Voltage Tests, Firmware Checks) of products on the production line to determine top failure modes and drive yield improvements
Responsible for diagnosing issues found during the part manufacturing process and drive corrective action back to source, resulting in root cause identification and elimination. Utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) and Eight Disciplines (8D)
Analyze data from various sources to identify trends in build quality andefficiency. Develop robust and clear data collection, visualization, andanalysis tools. Enable data driven operational and financial decisionsthrough predictive insights into tool and process performance, includingintegration of factory data systems and use of software such as MySQL, Python,R, JMP, Minitab, Tableau and Ignition
Perform supporting activities for Engineering and Manufacturing including 5S and Lean manufacturing activities, material handling improvements, production line configuration, and safety procedures
Monitor and reduce process variation using techniques such as Statistical ProcessControl (SPC) and Measurement Systems Analysis (MSA). Monitor and audit manufacturing processes to ensure product specifications and standards area chieved. Participate in the development and maintenance of FMEAs and Control Plans. Analyze, develop, process, and implement Engineering Change Orders
Create and maintain Manufacturing Instructions, routings, and associated processes. Develop and train Sustaining Technicians, assist in the training of Operators as needed. Manage activities for Process Sustaining Technicians to support day to day coverage of production line, including developing and documenting appropriate rework procedures
Support 24/7 production operations
What You'll Bring
Bachelor's Degree in Engineering, Mathematics, Physical Science or other applicable degree (advanced degree preferred) or equivalent experience
1-3 years of experience working in battery module or pack manufacturing
Experience developing and improving process. Have a demonstrated track record of Overall Equipment Effectiveness improvement activities
Good understanding of Bill of Materials, Manufacturing Execution System, Specification Management, Change Point Management
Experience working with high voltage electronics and testing, electrical engineering background
Data analysis experience using tools like MySQL, Python, R, JMP, Minitab. Ability to develop data driven root cause analyses and solutions
Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable action
Exceptional capacity for managing simultaneous activities, competing priorities and challenges
Strong ability to work and communicate effectively with team and peers within a Manufacturing and Engineering organization. This includes excellent communication skills: written and verbal
Compensation and Benefits
Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
LGBTQ+ care concierge services
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short-term and long-term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.
Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.