Igloo Products Corp is an iconic and fast-growing American brand known for exceptional and durable performance for everyday cooler needs. After more than 75 years of as the leader as a housewares brand, Igloo has pivoted to a high growth lifestyle brand for outside activities associated with fun, family and friends
Founded in as a metalworking shop bringing fresh cold water to Texas workers in the field to inventing the Playmate to becoming America's most recognizable brand of ice chests, the Igloo story spans more than 75 years of delivering coolness to the world. Today, Igloo has 90% + brand awareness and is #1 in market share in the US, is a pioneer in sustainability for our category with the launch of biodegradable coolers and coolers made with from post-consumer recycled resin and other sustainable materials and has a growing DTC business allowing us to build direct relationships with our consumers. In 2021, Igloo was acquired by Dometic Brands and now there is the opportunity to Globally grow both brands together.
We are on a journey of continuous growth - now looking for our next star - a passionate Process Engineer III - Injection Molding
In this role you will be involved in the application of engineering principles, analytical techniques, measurements and actions needed to establish and improve manufacturing & injection molding processes; troubleshoot problems with production and take corrective action; coordinate cross-functional teams to improve overall injection molding performance, schedule attainment, eliminate and/or reduce waste and improve quality.
Essential Job Duties and Responsibilities:
* Provide support to management and production to improve injection process cycle time, scrap rate, attainment and implement process improvement while embracing core lean manufacturing culture.
* Identify and record any problems relating to injection molding machine, auxiliary equipment, injection molds, robot, product, process, or quality system.
* Troubleshoot injection molding machine, molding process, tool issues, molding parts problems with scientific molding tools, take corrective actions plan and timelines.
* Research, evaluate, and justify purchase of equipment or upgrades to existing equipment.
* Work closely with the Maintenance and tool room department to develop preventive maintenance programs.
* Work closely with Production Supervisors and Operations personnel to achieve and maintain departmental goals.
* Maintain and improve production efficiency levels and metrics for operations (Scrap, Attainment, Labor, Efficiency)
* Maintain and improve safety and quality (safety devices, guarding equipment, spare parts list, set-up instructions, and troubleshooting protocol).
* Implement applications of Poke Yoke systems, and DOE techniques for root cause and defect analysis.
* Develop and oversee the layout for equipment, molds, and tooling storage: provide regular assessment of compliance to Area Manager.
* Develop and /or certify equipment processing, start-up, training and process instructions.
* Supervise, training and mentor process technicians and /or assigned personnel as needed.
* Launching and validating new injection mold, using scientific molding techniques and tools
* Creating and maintain Lockdown process sheet for the injection molding machine
* Identify potential cost reduction,
* Participate in and support Igloo Lean Sigma program.
* Facilitate samples for the Sales and Marketing group (new products).
* Prepare reports and data collection as directed by immediate supervisor.
* Other duties as assigned.
What do we offer?
* Medical
* Dental
* Vision
* Life Insurance
* Short term & Long-term disability
* Accidental death insurance
* Supplemental life insurance
* Company paid holidays
* Flexible Spending Accounts
Minimum Requirements and Qualifications
A suitable background would include a proven track record within the following qualifications and experiences:
* Education: Bachelor's degree in Engineering or "equivalent" 12 years' experience working hands-on in injection molding roles
* Experience: Minimum six (6) years in the injection molding area, knowledge of scientific molding, RJG techniques, development window study, experience with injection molding auxiliary equipment, thermolator, resin dryers, color feeders, resin blender, chillers, robot, sprue picker arm, hot runner controls, external valve gate control,
* Experience development process window with multi cavity molds, hot runner molds, sequential valve gate, molds, cool runner mold, mold with core pulls,
* English language skills: Able to read, write, speak and comprehend English.
* Math skills: Able to add, subtract, multiply and divide.
* Physical Demands: General office and manufacturing environment. Able to perform any job on shop floor.
* Work environment: Manufacturing environment is hot and humid in summer months, cold in winter months.
* Computer Skills: Excel skills.
* Preferred Experience:
* RJG training
* Scientific Molding
* Basic Knowledge of Injection Tool design
* Language Skills: Bilingual English/Spanish
To be successful in this role, a well suited candidate would possess the following skills, competencies & characteristics:
* Self-driven professional with hands-on experience with injection molding machines ranging in size between 150 TON up to 3,000 TON
* Troubleshooting skills to solve common injection molding issues such as short-shots, blisters, flash, and warpage
* Extreme patience and personal interest to educate others on the fundamentals of Injection Molding
* Excellent Communication skills
And of course - our Core Values
To thrive and succeed in this role, you understand the importance of our core values - Together We build our future, We play to win, We embrace change and We walk the talk; these values reflect the heart and soul of Dometic and they define what it takes to work here and how we do things.
Are you our next star? Then we would love to see your application.
Dometic is passionate about building together an inclusive and equitable working environment, that respects individual strengths, views, and experiences. We believe that diversity enables us to thrive across our differences. Be yourself and join us!
Igloo offers equal opportunities for everyone. Equal opportunities mean that all employees shall be treated according to their abilities and qualifications in every employment decision, including but not limited to hiring, advancement, compensation benefits, training, lay-offs and termination. Any form of discrimination or harassment against employees due to personal factors, such as gender, ethnicity, skin color, age, sexual orientation, religion, nationality, disability and pregnancy or employees with family responsibilities is prohibited.
All applicants must be at least 18 years old and legally authorized to work in the United States on a permanent basis.
Igloo supports and respects the protection of internationally proclaimed human rights. We do not tolerate child labor or any form of modern slavery, including forced, bonded or compulsory labor, physical or psychological punishment or human trafficking.