The Principal Process Development Engineer position leads the development, improvements and implementation of optimal cost-effective and compliant manufacturing processes and methods in accordance with product specifications and quality standards.
Essential Functions
Works independently to drive project completion by developing the processes used to manufacture component, sub-assemblies, and FG devices.
Provides leadership and coaches less experienced engineers and technicians.
Acts as the liaison between development and operations.
Coaches less experienced engineers and technicians.
Advocates for the process to ensure they are repeatable and can capably produce product that meets the design requirements.
Prepares and presents detailed plans necessary to complete assigned projects.
Develops schedule milestones, coordinates resources, facility and equipment for assigned projects.
Assists in improving the system of production controls, standard operating procedures, safety, quality control and training.
Prepares and maintains detailed layouts of buildings and equipment.
Coordinates the manufacturing launch of new/revised products including establishing goals, training team members and evaluating results.
Designs, develops and tests as well as sources various tools, machinery and equipment for recommended manufacturing methods while providing ROI analysis.
Performs product/process analysis for production and quality metrics.
Write engineering change orders to process changes to manufacturing documents, drawing, and Bill of Materials.
Support company finance, accounting, human resources, quality, regulatory, and clinical departments as necessary to ensure compliance with requirements.
Recommend, support and implement improvements, modifications, or additions that will improve work processes.
Take the lead in analyzing the need for new process development and to meet company needs including specifying, ordering, installing and validating new equipment or processes.
Prepare justification for capital expenditures.
Aid in production transfers from R&D to manufacturing.
Propose potential new manufacturing technologies, including automation and new equipment.
Contribute to the definition, development and implementation of LEAN manufacturing initiatives.
Requirements
Education, Experience, Required Skills
Bachelor’s degree in engineering or related field
10+ years related experience in medical device industry with a focus in Process Development.
Demonstrated ability to independently develop medical device manufacturing processes from concept to production.
Experience with medical device Design for Manufacturing, design control, quality systems and product development phases
Demonstrated ability to implement change in a way that positively impacts overall department and company performance
Must be able to handle multiple projects simultaneously
Must excel at working in a team environment with a high level of people/interpersonal skills and demonstrated ability to cross functionally drive results
Experience using influence to affect project and organizational success
Experience with programs including SolidWorks and/or Mastercam
MS Office Proficiency
Ability to handle and be trusted with confidential and/or sensitive information
Physical Requirements
Prolonged periods of sitting at a desk and working on a computer.
Must be able to lift up to 25 pounds at times.
Must have excellent hand-eye coordination.
Ability to differentiate between colored wires, tabs, and electronic components.
Must wear gown, gloves, and ear protection if applicable.
Summary Of Benefits
Group health & welfare benefits: Options for Medical, Dental and Vision insurance, Health Savings Account (requires participation in eligible medical plan), and Flexible Spending Accounts.
Company-paid benefits: Employee Life Insurance & Accidental Death & Dismemberment (AD&D), Long Term Disability (LTD), Kavira (requires participation in medical plan).
Voluntary, employee-paid benefits: Employee Supplemental Life & AD&D, Spouse and Dependent Life & AD&D, Short Term Disability (STD), Accident, Critical Illness, and Hospital Indemnity, Employee Assistance Program.
Flexible Time Off Program
Paid Parental Leave
Paid Holidays
Benefits and incentive compensation may be subject to generally applicable eligibility, waiting period, contribution, and other requirements and conditions.
Compensation
The typical base pay range for this role is between $130,000-160,000/year. Compensation may vary based on individual job-related knowledge, skills, expertise, and experience. This position is eligible for a discretionary annual incentive program driven by organization and individual performance.
401(k) Plan: Company-provided Safe Harbor Contribution of 3% of eligible earnings.
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