Intellectt Inc

Manufacturing Process Engineer

Irvine, CA, US

14 days ago
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Summary

We are seeking a highly skilled 5 Manufacturing Engineers to join our team, supporting the design, implementation, and validation of manufacturing processes for surgical products in the medical device industry. This is a critical role that involves working within cross-functional teams to improve product quality, reduce waste, and drive continuous improvement across manufacturing processes.

Key Responsibilities:

  • Collaborate with Quality Assurance, Supplier Quality, Regulatory, Manufacturing, and Planning teams to ensure the smooth operation of manufacturing processes for surgical products.
  • Design, develop, specify, and purchase tooling, fixtures, and equipment used in the manufacturing process.
  • Manage the implementation and validation of new or modified manufacturing processes and equipment, focusing on IQ/OQ/PQ validation.
  • Support material selection and validation for polymers, metals, adhesives, and other materials used in medical devices.
  • Create and maintain BOMs, Routers, and DMRs, ensuring that all manufacturing processes meet regulatory requirements and are well-documented.
  • Lead efforts to reduce rework, scrap, and labor variance while optimizing manufacturing efficiency.
  • Investigate and resolve manufacturing-related problems through the Material Review Board process, ensuring high product quality and compliance.
  • Identify and implement innovative manufacturing technologies and best practices to improve processes and product quality.
  • Serve as a technical expert, providing manufacturing engineering knowledge to resolve issues and improve existing products and processes.
  • Represent the Manufacturing Engineering group on key projects and drive continuous improvement across all manufacturing operations.

Desired Qualifications:

  • Bachelor’s degree in Mechanical, Manufacturing, Materials, or Biomedical Engineering (or equivalent).
  • Minimum of 6 years of engineering experience, with at least 3 years in the medical device industry.
  • Strong knowledge of GMPs, ISO 13485, and manufacturing process validation (IQ, OQ, PQ).
  • Experience with metal processing (machining, polishing, welding), plastics processing, and mechanical assembly.
  • Knowledge of Six Sigma, Lean Manufacturing, and Continuous Improvement methods.
  • Expertise in machine/tool design and equipment startup (preferred).
  • Experience in a cleanroom environment is a plus.
  • Ability to analyze and troubleshoot manufacturing processes, improving equipment uptime, yield, and quality.
  • Experience with financial analysis related to project cost assessments and capital purchases.
  • Strong communication, teamwork, and cross-functional collaboration skills.
  • Familiarity with Agile and Oracle systems is a plus.
  • Ability to travel up to 10% domestically.
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