Job Title: Manufacturing Engineer – Machining

Department: Operations

Reports To: Director of Operations

About Our Company:

Since 1946, Hayes Performance Systems has been a leader in innovation and excellence. Originally founded as H-H Products in Milwaukee, Wisconsin, we've grown from producing parts for outboard motors and small engines to becoming a global leader in braking and suspension systems. Our success is built on a foundation of craftsmanship, quality, and a relentless passion for innovation.

Today, Hayes serves industries such as powersports, cycling, agriculture, construction, and government. With a 155,000-square-foot headquarters in Mequon, Wisconsin, and dedicated team members across North America, Europe, and Asia, we are able to deliver exceptional products and solutions to meet the diverse needs of our customers worldwide.

At Hayes, our core values define who we are, shape our culture, and guide how we work. As part of the Hayes team, you’ll be joining a company that lives by these values:

• Accountable: We deliver on our promises.
• Empowered: We provide the tools and support you need to succeed.
• Passionate: We are driven to exceed expectations.
• Respectful: We honor the knowledge and contributions of all.
• Entrepreneurial: We encourage creativity and challenge the status quo.
  
  
  

When you join us, you become part of a company that drives success through innovation, collaboration, and dedication, no matter your role. If you're ready to be part of a team that values your contributions and is committed to your growth, Hayes is the place for you.

About the Role:

As a Manufacturing Engineer – Machining, you will play a critical role in driving manufacturing excellence through process development, optimization, and cross-functional collaboration. This position offers the opportunity to take ownership of complex machining and automation processes that directly improve efficiency, quality, and cost. You’ll collaborate with a talented team to drive innovation and excellence, taking ownership of key responsibilities that directly contribute to our success.

Essential Duties & Key Responsibilities Include:

• Develop, simulate, and optimize CNC machining processes using CAM software and direct G-code programming.
• Maintain standardized documentation for programs, tool paths, setup sheets, and cycle times.
• Lead Design for Manufacturability (DFM) reviews with cross-functional teams to improve manufacturability.
• Support setup and troubleshooting for multi-axis CNC machines, including 4th/5th axis and live tooling lathes.
• Provide technical guidance during process launches and on-site support to machinists and operators.
• Investigate and resolve machining and production issues through root cause analysis and corrective actions.
• Develop and execute CMM programs; support dimensional inspection and validation of machined parts.
• Lead GR&R studies, capability analysis (CPK, SPC), first-article inspections, and support PPAP requirements.
• Collaborate with controls engineers on design and refinement of robotic cells and automation systems.
• Program and adjust robotic systems, including teach points, logic sequences, and error recovery procedures.
• Identify opportunities for lights-out or semi-attended automation and implement improvements.
• Mentor technicians and junior engineers on process development and continuous improvement practices.
• Act as liaison between production, quality, and design engineering to ensure alignment on goals.
• Coordinate pilot runs, new equipment validations, and implement engineering changes on the shop floor.
• Evaluate cutting tools and fixturing to improve throughput, tool life, and reduce costs.
• Monitor tooling metrics and implement cost-saving opportunities related to tool performance.
• Lead or participate in kaizen events, 5S efforts, and lean manufacturing initiatives.
• Create and implement standardized work instructions and visual process controls.
• Support production capability and efficiency across various CNC machining cells and platforms.
• Maintain a clean, safe, and organized work environment and promote a culture of continuous improvement.
  
  
  

What We’re Looking For:

Education, Skills, Experience, and Knowledge:

• Minimum 5–7 years of CNC machining experience, including setup, programming, and process optimization.
• Proficient in CAM software, G-code, and machine simulation tools.
• Demonstrated ability to train and mentor machinists and technicians.
• Proficient in blueprint reading, GD&T, and CMM programming.
• Strong record of reducing scrap and improving productivity and quality.
• Capable of independently solving complex machining and tooling problems.
• Excellent communication skills, both written and verbal, with the ability to collaborate across teams.
• Knowledge of lean manufacturing, 5S, and continuous improvement principles.
  
  
  

Our Benefits Package:

At Hayes Performance Systems, we truly care about our team and offer a competitive benefits package designed to support your well-being and growth:

• Health Insurance: Comprehensive Medical, Dental, and Vision coverage
• 401(k) Plan: With company match to help secure your future
• Paid Time Off: Vacation days and holidays to relax and recharge.
• Tuition Reimbursement: We support your continued education and career growth.
• And more!