Engineer A&C – Master Software

• Organization Context
  
  
  

Position Title

Engineer A&C – Master Software

Employee Name

Grade:

M09/M08

Department

Automation & Controls – Masters

Location:

Shirwal

Reports To

Lead - Master Software Automation & Controls

Reported By

NA

• Job Objective-
  
  
  

Responsible for creating Master PLC Automation Programs by following company guidelines and international Standards to drive standardization and to support the project automation team in achieving FTR

• Primary responsibilities-
  
  
  

Functional

Core

• Responsible for Control Architecture design, and PLC/ HMI/ SCADA software programming as per requirement.
• Responsible for developing Master Application Program in PLC for products as per IEC61131 compliant programming language
• To Ensure thorough testing and a first-time-right approach before releasing the software program to operation and manufacturing teams
• Responsible for design, creation, and testing of PLC Level 1 module software code; in order to release Product code PLC Level 1 modules.
• Responsible for design, creation, and testing of Servo drive, to release Product code for Servo drive & PLC level 1 modules.
• Responsible for design, creation, and testing of VFD, to release Product code & VFD setting via PLC level 1 modules.
• Responsible for design and creation of product code PLC Level 2 & 3; Servo , VFD and interfaces in order to release Product code PLC, Servo , VFD and Interfaces for the ACGE machine portfolio
• Responsible for synchronized Master care for testing, releasing and version control for PLC, VFD, Servo Drive software code
• Responsible for authoring, updating SOPs, Automation software company standards, and ensuring awareness by conducting training sessions.
• Coordinate with controls system (PLC & SCADA) vendors for developing technical solutions for ACG.
• Drive knowledge sharing of GAMP5, Validation and 21CFR Part-11 regulations & requirements.
  
  
  

Internal process

• Co-ordinate with Master, Operation and NPD teams for the change control process to meet the delivery requirements.
• Responsible for working closely with Masters team to support in resolving technical queries and writing master PLC code
  
  
  

People development

• Attending the identified training needs and delivering results.
• Resolve workplace problem in the area of expertise.
• Key Result Areas
• Meeting master Project milestone within agreed timeline
• First Time Right for the individual’s outputs
• Key Interfaces
  
  
  

Internal Interfaces within ACG

External Interfaces outside ACG

• A&C Masters Engineering
• System and Standard Team
• Project Automation Team
• NPD Engineering
• Human Resources
• Vendors for user interface software for PLC Software, SCADA Software, VFD, Servo drives
• Competency
  
  
  

Technical Competency – T Compass

Leadership Competency – L Compass

Competency

Level

Competency

Level

B&R PLC software

Expert

Communication

Good

Zenon SCADA

Advanced

Innovation

Advanced

Global Design and Safety Regulations

Advanced

Problem-Solving

Advanced

Data Integrity Process for Design, Execution & testing

Advanced

Cross-Functional Team working

Advanced

VFD, SERVO Programming

Advanced

Quality & Service Orientation

Advanced

• Educational and Experience Requirements
  
  
  

Minimum Requirement

Desired

Level of Education

• BE in Electrical/ Electronics/ Instrumentation
  
  
  

Hands-on experience in PLC programming, SCADA, Electrical Hardware selection

Experience in B&R PLC, Zenon Software, and Motion control is mandatory

Experience

• 3 to 5 years of experience
  
  
  

Work Experience in design and development of control systems for Pharma machines and industry.

Prepared By

Rakesh Kacholia

Date

16/Jul/2024

Signature

Reviewed By

Date

Signature