Position Summary:

We are seeking a highly skilled and experienced Controls Engineer to join our Automation Service team. This role requires in-depth knowledge of industrial automation systems, PLC programming, servo drives, VFDs, and vision camera integration. The ideal candidate will bring a hands-on, solutions-oriented approach to troubleshooting and optimizing automated systems in fast-paced industrial environments.

Key Responsibilities:

• Design, develop, and program PLC-based control systems (primarily Allen-Bradley/Rockwell, but also Siemens, Keyence, and/or Mitsubishi platforms).
• Write and modify Rockwell RSLogix/Studio 5000 logic from scratch to suit unique automation processes.
• Integrate and troubleshoot servo drives and motors, Versa VFDs, and industrial automation components.
• Implement and maintain GCCS or GCCH control architectures.
• Configure, calibrate, and integrate vision camera systems for inspection and positioning (e.g., Cognex, Keyence).
• Maintain and service nutrunners, boltrunners, and feeder systems used in automated assembly environments.
• Support field service efforts with troubleshooting, system upgrades, and preventive maintenance.
• Develop detailed electrical schematics and wiring diagrams for new and existing automation systems.
• Collaborate with cross-functional teams including mechanical, electrical, and software engineers.
• Document and report system performance, issues, and resolutions for client and internal records.

Required Qualifications:

• Bachelor’s degree in Electrical Engineering, Mechatronics, Automation, or related field (or equivalent experience).
• 5–7+ years of hands-on experience in industrial automation and control systems.
• Proven expertise in Allen-Bradley/Rockwell PLCs, with the ability to program from scratch.
• Experience with alternative platforms such as Siemens, Mitsubishi, or Keyence.
• Familiarity with Versa VFDs, servo systems, and motion control applications.
• Practical knowledge of vision camera systems (installation, configuration, troubleshooting).
• Experience with nutrunner, boltrunner, and feeder system maintenance and integration.
• Ability to read and develop electrical schematics and panel layouts.
• Strong troubleshooting, analytical, and communication skills.
• Willingness to travel for field service and client support (up to 50% travel as required, typically closer to 30%) - (Mainly traveling to areas around MI, with occasional travel to project locations in Kentucky and Alabama)

Preferred Qualifications:

• Degree in Electrical, Controls, Computer Science, Mechatronics Engineering or Mechanical Engineering w/ Electrical/Controls Experience
• Familiarity with robotic systems, safety PLCs, and EtherNet/IP, Profinet, or DeviceNet networks.
• Experience with HMI/SCADA systems such as FactoryTalk View or Siemens WinCC.
• Previous exposure to automotive or high-speed manufacturing environments.

Benefits:

• Competitive salary based on experience
• Health, dental, and vision insurance
• 401(k) with employer match
• Paid time off and holidays
• Professional development opportunities
• Company vehicle and travel reimbursement (if applicable)