Katalyst CRO

Automation Control Engineer

South Plainfield, NJ, US

2 months ago
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Summary

Responsibilities

  • Support design reviews, debugging, acceptance, and validation of equipment developed by external suppliers.
  • Assist in decommissioning and recommissioning of equipment to ensure proper functionality and compliance.
  • Conduct and analyze Gauge Repeatability & Reproducibility (GR&R) studies and Process Capability assessments.
  • Work with automation control systems, including PLCs, HMIs, Vision Systems, Servos, and Robots.
  • Develop and optimize programs for Allen-Bradley/Rockwell Automation (Studio5000, RSView ME/SE) and Siemens S7.
  • Provide hands-on support for Staubli, EPSON, and ABB robotics integration and programming.
  • Execute and document validation activities, including IQ (Installation Qualification), OQ (Operational Qualification), PQ (Performance Qualification), and TMVs (Test Method Validations).
  • Ensure compliance with FDA, ISO 13485, and GMP requirements for medical device manufacturing.
  • Collaborate with cross-functional teams, including Manufacturing, Quality, and R&D, to improve equipment performance and reliability.

Requirements

  • 4+ years of experience in a medical device manufacturing environment.
  • Strong preference for assembly automation systems experience.
  • Background in automation control systems, including PLCs, HMIs, vision systems, servos, and robotics.
  • Hands-on experience with Allen-Bradley/Rockwell Automation, Siemens S7, Staubli, EPSON, or ABB robotics.
  • Experience in statistical analysis techniques, specifically GR&R and process capability assessments.
  • Strong knowledge of validation protocols (IQ, OQ, PQ, TMVs).
  • Familiarity with Good Manufacturing Practices (GMP), FDA regulations, and ISO 13485 standards.
  • Excellent problem-solving skills, analytical thinking, and attention to detail.
  • Strong communication and collaboration skills to work effectively in a cross-functional environment.

Preferred Qualifications

  • Experience with medical device automation and validation projects.
  • Knowledge of robotic programming and industrial automation best practices.
  • Six Sigma or Lean Manufacturing certification is a plus.

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