Position Overview:

A leading provider of advanced manufacturing solutions is seeking a hands-on Automation Controls Engineer to design, program, and support automation systems that integrate CNC machine tools with industrial accessories and robotic cells. This role focuses on PLC/HMI development, robotic integration, and the optimization of control system performance in industrial environments. The ideal candidate will bring a strong foundation in electrical control systems, industrial automation, and CNC applications.

Key Responsibilities:

• Design, program, and implement control systems for automated equipment including PLCs, HMIs, and SCADA systems.
• Develop and modify ladder logic and other control logic for integration with CNC machines.
• Troubleshoot and resolve integration issues between CNC machines, robots, and automation equipment.
• Optimize control system performance for improved uptime, safety, and system reliability.
• Create and maintain technical documentation: wiring diagrams, programming manuals, and system specifications.
• Perform system testing, validation, and commissioning of automation equipment both in-house and at customer sites.
• Collaborate with cross-functional teams (electrical, mechanical, and applications engineering) to execute turnkey automation projects.
• Train operators and maintenance staff on the use and support of control systems.
• Ensure all automation meets industry safety standards and participate in risk assessments.
• Contribute to continuous improvement initiatives to enhance automation efficiency and reduce downtime.
• Support machine runoff, debug, and final testing of integrated systems before customer delivery.

Qualifications:

Required:

• Bachelor’s degree in Electrical Engineering, Automation Engineering, Mechatronics, or equivalent experience.
• Proven experience designing and programming control systems (e.g., PLCs, HMIs, SCADA).
• Proficient in PLC programming languages (e.g., Ladder Logic, Structured Text, Function Block Diagrams).
• Experience with industrial communication protocols (e.g., Ethernet/IP, Modbus, Profibus, OPC).
• Strong understanding of electrical systems, actuators, and sensors.
• Ability to read and interpret electrical schematics and wiring diagrams.
• Solid troubleshooting and system optimization capabilities.
• Strong communication and documentation skills.
• Knowledge of machine safety standards, safety PLCs, and circuit design.

Preferred:

• Familiarity with Fanuc robot programming and CNC machine tool integration.
• Experience with motion control systems.
• Familiarity with SolidWorks Electrical.
• Relevant certifications (e.g., PLC programming, Six Sigma, TÜV Functional Safety).

Work Environment:

• Mix of office, lab, and shop floor environments.
• Hands-on technical role with exposure to machinery and automation systems.

Travel Requirements:

• Up to 25% travel, including customer site support and system commissioning.

Employment Details:

• Full-time position with competitive salary
• Comprehensive benefits package available (details shared during interview process)